Pipe Making, Finishing


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  Have you wondered how to make a pipe?  I took some pictures at most of the steps on a pipe I made early in 2006.  There are a few things I accidentally left out.  Let's get started. 

Part 3, Finishing


Here's where we left it last night.  The pipe is ready for finishing and fine tuning of the shape during hand sanding.


The pipe has been sanded with 100 grit paper.  The shape and stem are being fine tuned and the grain is starting to become more visible. From this point on, the stem will remain on the pipe.


Sanded with 150 grit.  At each step, the grain is more visible. 


The first coat of stain has been applied.  This helps show the scratches so that they can all be sanded out. The extension has been taped off so that it doesn't get stained.  This is also where I may start to experiment with stain colors to find one I like.  I don't care for this, so the final staining won't be in this color.


Sanded with 220 grit. The grain is coming out even more, since it's received one coat of stain. I've rinsed all the sawdust off and the water will also raise the grain for the next sanding. I really like the appearance of the pipe right now, and the coloring, so I'm not going to spend more time looking for the perfect color of the pipe. For me, this is it. 


Another coat of dark stain. This will further help to bring the grain out.


Finished with 400 grit. The grain is really popping out now.  I like to wet sand from this point on as it raises the grain.  Since the water brings the grain out and it subsequently is sanded back down, it's my view that this produces a smoother pipe.


I've now bent the stem. I used the candle pictured to very slowly heat it up and, with a fluffy pipe cleaner inserted all the way through, bent it. The pipe cleaner keeps the airway from collapsing during the bending.  I've still got more sanding to do. I'll use 600, 1000, and 1500 grits to finish up this phase.  There won't be any pictures of that as they all look like the picture above.


The pipe is now finished! If you look at the bottom of the picture you'll notice some pipe cleaner pieces.  These were chucked into a hand drill and coated with red tripoli to polish the inside of the button and the funnel. Pictured with the pipe are brown tripoli, white, and underneath is carnauba wax. The pipe was polished with those (in the order listed) on a buffing wheel chucked into my lathe.


These are the final pictures. 

I came up with a new rustication technique and the pipe came back when the owner saw it.

Part 4, Rustication